From Estimation to Precision: A New Era of Resource Visibility
For years, labs have worked with approximations when it comes to steam and water consumption—balancing process needs, validation, and cost with limited insight into what’s actually being used. That uncertainty is no longer acceptable in an industry where sustainability, efficiency, and compliance go hand in hand.
Fedegari’s Flow Control Monitoring (FCM) provides the visibility labs need to make real-time, data-driven decisions. Instead of relying on assumptions, FCM gives teams the ability to monitor exactly how much steam, water, and energy each process phase consumes. The result? A clear path toward reduced costs, optimized processes, and measurable environmental impact.
Why It Matters for Labs in the Americas
Across North and South America, pharmaceutical and biopharma facilities are under growing pressure to achieve sustainability goals while maintaining productivity and regulatory compliance. Energy costs, water scarcity, and strict environmental standards all demand a smarter way to manage resources.
FCM bridges that gap—delivering actionable insights that help labs:
- Reduce consumption of steam and water without compromising process validation.
- Shorten cycle times through detailed, phase-level visibility.
- Eliminate inefficiencies hidden within complex production processes.
- Maintain compliance with regulations while advancing ESG objectives.
By providing objective, real-time consumption data, FCM enables labs to move from reactive to proactive operations—where sustainability drives strategy, not sacrifice.
How FCM Works
At its core, Flow Control Monitoring is built on precision and adaptability.
- Granular, phase-by-phase tracking: FCM records steam, water, and energy use for every step of the cycle—pre-heating, sterilization, cooling, and more—ensuring that even short spikes are captured.
- Real-time visualization: Intelligent dashboards transform raw data into clear insights, allowing operators to monitor performance and spot inefficiencies instantly.
- Non-intrusive integration: The modular system architecture seamlessly connects with any Fedegari equipment—even previous generations—using the Modbus protocol for smooth communication.
Actionable analytics: FCM’s post-processing engine compiles and compares data over time, identifying trends and enabling evidence-based optimization.
Data That Drives Both Performance and Sustainability
For labs across the Americas, the benefits of FCM extend far beyond compliance:
- Lower operating costs through reduced resource demand and optimized cycles.
- Improved equipment efficiency with real-time diagnostics that support predictive maintenance.
- Stronger sustainability performance backed by measurable data that supports ESG reporting and audits.
- Greater confidence in every decision, backed by transparent, validated information.
With FCM, every optimization effort is grounded in data—turning environmental responsibility into operational advantage.
Built for the Future of Pharma Manufacturing
What makes Fedegari’s Flow Control Monitoring truly unique is its origin. FCM wasn’t developed in isolation; it was designed in close collaboration with the pharmaceutical industry to answer real-world challenges—how to measure, improve, and sustain performance without disrupting critical processes.
As labs across the Americas continue to modernize, FCM provides a smarter way forward—one where every decision saves time, cuts costs, and safeguards the planet.